Sunday, January 10, 2010

2009 Retrospective: Garton Delivery Cycle

2009 was a very unusual year for me—it was my first year of fatherhood. With a different set of responsibilities and priorities, it made sense to embark on a different sort of restoration project.
Enter one dilapidated old tricycle. It will be gift for my child, when he’s big enough. This particular item was an eBay find. Once I’d seen it I had to have it, as I’m a sucker for old trucks, and I had children on the brain at the time. Why not put the two together?
At first I thought it was a Hettrick Pedal Wagon, but then I deduced that it is a Garton Delivery Cycle. The chief piece of evidence in its identification was the name “Delivery Cycle” under a sloppy coat of green paint on either side of its wood pickup bed.
The Garton Toy Company of Sheboygan, Wisconsin, started business in 1879. Garton is probably most famous for its pedal cars, but they made a wide variety of wagons, scooters, and tricycles, too. I have not been able to determine when the first Delivery Cycles were produced, but they were certainly in production by 1950. The historical photo is from TricycleFetish.com.
The tricycle came from a nice man in Indiana who had bought it in Kentucky. It arrived carefully packaged, but from its poor condition it probably wasn’t worth the shipping charges. The first photos I took of it were after the restoration was well along, when it was beginning to look more worthwhile.
The fender took less than an hour to hammer straight, partly because it’s made of very thin steel, probably 22 gauge. To help it maintain its shape and to repair the fender’s rusted ends, I made up two doublers of 18 gauge steel, formed them to exactly match the fender contours, and brazed them in place on the underside at the front and back ends. The doublers made the flimsy fender rigid, and they took care of the material that had been eaten away by rust. A lot of balloon-tire bicycle fenders could probably be saved by similar treatment.
The fork was another victim of its own flimsiness. On any front-wheel-drive tricycle, the fork sees a lot of twisting torque as the pedals are pushed and the driver counters this with force at the handlebars to keep the machine going straight. You would expect the fork would be made strong to resist this constant twisting, but it was not. I suspect the tricycle makers all knew that their products had to last only a year or two. Thus, the fork steerer tube is not actually a tube at all. It’s just heavy-gauge rolled sheet metal brazed to the top of the fork; there’s still an open seam running the length of it. The fork itself is also just sheet steel formed in a U-channel—not a tube—and bent to fit over the front wheel.
Fork repairs were limited to welding up a tear at the fork bridge (such as it is in a single piece of formed sheet metal) and then welding shut the seam along the length of the fork’s steerer tube. I contemplated strengthening the fork itself, either by boxing closed the U-channel shape with welded-in sheet steel or by brazing steel rod into the recess of the U-channel. In the end I decided I’d cross that bridge another day when it actually starts to fail again from use.
Repair work on the handlebars focused on eliminating corrosion pitting so that the bars could be re-plated. The material appeared very thick, so I carefully ground down the handlebars with a small, right-angle die grinder. Then I used a fine-tooth flat file to laboriously block out the grinder marks so that the handlebars were true again (round and straight). The remaining file marks were taken out by hand sanding with #180 and #320-grit sandpaper. Then it was off to the electroplater’s shop.
Originally the frame tube was attached to the head tube by a big weld inside the head tube, such that on the outside there was still a seam showing where the two tubes joined. This joint had failed and someone had crudely reattached the parts with an arc welder by cobbling on big gobs of weld around the exterior of the joint. I ground out the arc weld and built up a decent-looking fillet weld using a MIG welder.
I also welded stops on the cranks and rear axles to limit the inward travel of the pedals and wheels. The original stops were just pinched and raised nubbins on the axles, but these had worn away almost entirely.
Painting was relatively straightforward, but the wheels took a lot of careful sanding of catalyzed filler primer to smooth out the effects of the surface rust. The colors are not quite true to the original Garton red, which was a metallic finish (with the metallic flake so fine that it looked almost like a candy apple red). Although I could have tried to match the original paint, remnants of which remained on the fork steerer tube, I could only guess at what paint designs and decals might have been on the frame, because it had already been thoroughly sandblasted long before I got it. Was the fender red or white? Was the head tube white? Were there contrasting pin stripes? Thus, I decided to go my own way with the paint scheme and colors.
Once the steel parts were painted, I set about making a new copy of the original wood box. The dimensions of the copy are precise down to the curved tops of the walls and the rabbets where the ends are inset into the sides. Even the nails are driven in at the exact same location as they were on the original, and the nail head diameter is identical to the originals. The only real deviation from the original box is that I used ¼-inch plywood for the floor instead of two 6-inch by ¼-inch oak planks nailed in side by side (“side by each” if you’re in Sheboygan, Wisconsin).
I painted the box with two coats of Rust-Oleum gloss black, which gave excellent results because it dried slowly enough that all of the brush marks flowed out. The Delivery Cycle would have originally had a red box to match the rest of the tricycle, but as I said I deviated somewhat from the original paint scheme. Red with a black box is the same color scheme that was on my first motor vehicle: a $50 1950 Dodge pickup. The purchase of that Dodge truck led to meeting my wife (a close friend of the seller’s sister), which ultimately led to this project.
The front wheel bearings I was able to clean out and reuse. They were made by a bearing manufacturer in Milwaukie. The rear wheels rode on Oilite bronze bushings of which little remained. They were each 7/16-inch inside diameter and ½-inch outside diameter. That’s right, the wall thickness was only 1/32 of an inch. Problem is, no one these days makes bushings that thin, so I bought bushings that were 7/16” ID by 9/16” OD and turned them down to fit.
But while doing all these other tasks, I was also working out how to replace the wire-secured solid-rubber tires. It took a long time to divine the process and sources for the materials. Basically, the solid-rubber tire material is almost solid except for a small-diameter hole through the center just big enough to slide a 1/8-inch-diameter steel wire. The tire material is cut to length slightly oversize, and the wire is threaded through and pulled taught around the wheel while the ends of the rubber tire are held apart so that the wire can be brazed together. The installation technique deserves its own post, but I’ll spare you unless someone requests it.
I bought tire material from Holmes Wheel Shop, an Ohio-based builder of wheels for Amish-style buggies. A come-along was used to tension the wire, and a tool of my own construction held apart the ends of the tire material while I brazed the wire together. It took a few attempts to work out the process, but in the end the results were great. If you want to know the details, leave a comment to this web post.
The last bridge to cross was painting the “Delivery Cycle” lettering on the sides of the box. I was able to take a pencil rubbing of the screened lettering off the original box. The rubbing was in turn scanned in to a computer, and I used Adobe Illustrator to trace it and convert the design to a digital file that I could take to a sign shop. At Fast Signs, they used the digital file to cut out self-adhesive vinyl lettering that I could use as a stencil.
For painting the lettering, I again chose Rust-Oleum for its slow-drying properties. An earlier attempt with spray paint had ended in failure when the paint came off with the stencil because it had dried too quickly to bond with the substrate paint. A little bit of yellow model paint added to the gloss white gave me the right tone of off-white. I puddled the paint on the stencil and used a razor blade to level it to match the thickness of the stencil. After about 15 minutes it had tacked up enough to hold itself together and not run, but it was still wet enough that I could peel up the stencil without taking the paint too. Simple!
I have extra “Delivery Cycle” stencils available for those who need them. In fact, they are both a stencil and the lettering too, so you could just stick on the vinyl letters if you wanted.
The license plate on the back came screwed to the original box on this tricycle. It had been painted over in green with the rest of box, so the plate must have been installed a long time ago—it might even be an original part. I scraped off the green paint to reveal black figures on a light yellow background. The colors are the same as those used on Wisconsin license plates in the early and middle 1940s, years that are consistent with the expected production date for this tricycle.
By a fair stretch, the Garton Delivery Cycle was the biggest project I took on in 2009. I hadn’t expected it to be such a challenge, but I like to learn new skills, and I’m happy with how it turned out. And, for once, I’m ahead of schedule. My son has at least another year and half of growing to do before he can reach the pedals.

Thursday, January 7, 2010

2009 Retrospective: 1966 Honda CB450 Super Sport


The 2009 holidays were a nice chance to re-connect with family, and not just a few asked what I’d been up to this past year. That recurring question got me thinking, and I realized that, although I accomplished less than I would have liked to, I was able to make some important improvements to a few ongoing projects.
For instance I conquered the last of the Honda Black Bomber’s mechanical maladies: an intermittent but lingering shifting fault. The symptom was false neutrals, usually when shifting from first to second. I had thought that it was a problem with the shifting mechanism or the gearbox, but those seemed fine when I took them apart. Finally I noticed that the fault was worst in stop-and-go traffic but was rare when the clutch was cold. This suggested that the clutch plates were hanging up when they got hot instead of disengaging like they should. A close inspection of the clutch basket revealed indentations where the steel driven and driving plates had dug in to the aluminum parts of the clutch basket. The cure involved some very careful grinding to take out the indentations, and then I used a fine-tooth flat file to take out the grinder marks and get the clutch basket parts true again. This repair work seems to have eliminated the problem almost entirely—I still manage to flub up a shift on occasion, but it’s so rare I think it’s likely operator error.



Also the Honda finally got to wear a good set of fenders and side covers for the first time in about 40 years. In September 2007, I bought a rusty set of fenders from a fellow member of a local motorcycle club. I eliminated the rust (by a combination of sandblasting and phosphoric acid treatment) and hammered out the dents in short order, but then they sat for another year and a half. In June 2009, I finally got them painted. At the same time I painted a set of old steel side covers for the Honda. These I had gotten from different sources (right from one state, and left from another) thanks to eBay. Both were terribly rusted and dented, but I welded them up and carefully knocked out the dents. I treated the fenders and side covers with a phosphoric-acid solution to neutralize the rust and keep further corrosion from forming.

I love the look of straightened sheet metal. I wanted to install the parts in bare steel—with hammer marks and all—but I figured that would only be cool until I got caught in the rain. Since I’m lazy and did not want to take them off again to clean and paint them, I went ahead and painted them first before installing them.
The painted fenders are a departure from originality, but I’m not bothered. When introduced in mid 1965, the CB450 was issued with silver-painted fenders. It appears that Honda switched to chrome fenders in late 1966. My bike had chrome fenders when I got it, and I assume they were original, but a prior owner had lopped off the ends—a bob job. Perhaps the idea was to make the bike look less heavy, or custom chopped, or something. Now I’ve back-dated its styling a few months to the silver-painted fenders of 1965-66.

I think the painted fenders and side covers make it look much better than it did. I’ve never been a fan of chromed fenders on any motorcycle—I think chrome looks chintzy because it’s too easy. To my eye paint looks better, and a big part of paint’s good looks is knowledge of the effort involved and care taken. For the same reason I’m not a fan of powder coating motorcycles.

Friday, December 18, 2009

The Flying Merkel and Miami Cycle

My intent with this post is to share photos I’ve taken of Flying Merkels I’ve seen in the flesh during the past couple of years and, by way of introducing Flying Merkels, to provide some greater context to the story of Racycle bicycles.
Let me first state that I know only slightly more than nothing about Flying Merkel motorcycles, except that most were built by the same Miami Cycle and Manufacturing Company that built my favorite Racycle bicycle.
The most comprehensive Flying Merkel information I found is at theflyingmerkel.com. According to this web site, Joseph Merkel began producing motorcycles in 1902 in Milwaukee, Wisconsin. (I tried to contact the web site administrator for permission to use a few photos, but the email connection appears dead. Hence, the historical photos and catalog pictures reproduced here from theflyingmerkel.com are borrowed temporarily until official permission can be obtained.) The first machines were single-cylinder jobs, but Merkel vee-twins were also produced. In 1909, Merkel sold his motorcycle company to Light Manufacturing, and production was moved to Pottstown, Pennsylvania. The machines were re-named from Merkel to Light-Merkel and finally The Flying Merkel. With the Model T Ford coming on the scene, 1909 would have been a good year to sell a motorcycle company. Two years later, the company was sold again, this time to the Miami Cycle and Manufacturing Company, and production was moved from Pennsylvania to the Home of the Racycle in Middletown, Ohio. Production of single and twin-cylinder models continued into the late teens. Most sources cite 1918 as the final year of Flying Merkel production.
Several years before buying the Merkel line, the Miami Cycle and Manufacturing Company had built its own motorcycles. In about 1905 or 1906 they introduced a Racycle motorcycle equipped with a Thor single-cylinder engine. During this same period, Racycle bicycles used mostly Thor hubs. By 1910, the Racycle motorcycle was using a very similar-looking engine but now with “Racycle” cast into the crankcase. The earliest machines used the engine cylinder as the frame’s seat tube.
Miami Cycle must have been familiar with Merkel as a competitor—and an imposing competitor at that—long before purchasing the company. Merkel motorcycles were technologically advanced with chain drive (on many models) instead of a belt, front and rear suspension, and a relatively stout frame that did not use the engine as the seat tube. I have found no information about Racycle motorcycles being actively raced, but my sources agree that Merkel’s machines were renowned for their competition successes. In the end, Miami Cycle abandoned Racycle motorcycles in favor of the Flying Merkel in 1911.
So it was that, from about 1906 to about the end of the teens, motorcycles were being constructed in the Middletown factory known as the Home of the Racycle. A review of advertising from the early teens suggests the company lost enthusiasm for its Racycle bicycles. After 1913, little to no advertizing championed the Racycle in particular. Instead, ads were taken out singing the virtues of the entire line of Miami Cycle’s bicycles: Racycle, Miami, Hudson, and, surprisingly, the Flying Merkel! (ca. 1916.) It appears that the Flying Merkel name was used on a bicycle as well as single- and twin-cylinder motorcycles. One could speculate that the absence of Racycle-specific advertizing indicates that the motorcycle business was taking center stage from the Racycle bicycle line.
The three Flying Merkels I have seen recently have all been orange, and all three were constructed in 1913. The most recent sighting was at the Barber Vintage Motorsports Museum (see indoor shots) in Birmingham, Alabama. The example on display there is truly stunning. The display card notes that it might be the best original Flying Merkel. If I’m reading things correctly, this machine is also one of the most expensive motorcycles to have been purchased at auction. Prior sightings included one in the paddock at the Northwest Historic Races at Pacific Raceways in Kent, Washington, in the summer of 2008, and one that earned a class win at the Legend of the Motorcycle concours d’elegance (Half Moon Bay, California) in May 2008.

Thursday, October 22, 2009

Racycle Pacemaker Restored!

Back in May I was contacted by Mark from St Louis. Mark had recently bought a Model 170 Pacemaker, but it needed to be restored. Mark was lucky that his Pacemaker had its model number badge, which made it possible to deduce that the machine was built in 1912. (It seems that most but not all Racycles carried a model number badge. Read more about Racycle model numbers in my post "Racycle Models".) But Mark’s real luck was finding a few remnants of the bike’s original blue paint job.
If you click on the accompanying image from the 1912 Racycle catalog (second image), you can see that the standard color offered on the Pacemaker that year was black, but the optional colors included gun blue, Racycle blue, Racycle red, and French gray.
Mark asked what color I would paint it. I replied that I have never seen a Pacemaker painted in any color other than black or orange, which might be faded Racycle red, but I do not know. As such I thought it would be great if he returned the Pacemaker to its original blue livery, but I emphasized that the decision should be entirely his own.
Just three weeks after his first message to me, Mark sent along photos of the finished product. (Three weeks! I can't get parts back from the platers that fast, let alone prep them or do the rest of the job!) He admitted that he still needs to re-nickel the hubs and spokes, but “maybe next year,” he said.
Regarding the striking blue paint, this blog post had previously reported that Mark thought the color match was a little light. Mark wrote to correct me. “The blue that was on it was almost black, which I would guess was gun blue, but I had no idea it was blue until I stripped it…. I could probably match (the original gun blue) pretty close because I saved some of it on a piece of paper to color match later if I wanted.” But instead of gun blue Mark clarified that he selected a shade of blue that “was close to the one out of the catalog, and I thought it would look nicer than the almost black color—that was just my choice. I know there are purist out there (I'm one of them), in fact I don’t even like to repaint them, but this one was bad. I love the blue I picked.”
I am grateful to Mark for providing this clarification and additional information about his restoration. His comment that the original color was “almost black” is the closest thing I’ve found to a color chip for Racycle gun blue. While other restorers should not try to match the color of this Pacemaker if they want one that is gun blue, they should be grateful for Mark’s willingness to share his work. I think it’s an outstanding job. The Racycle name was lettered by hand by a painter local to the St. Louis area.
Although I’m sure there must be a few restored Pacemakers out there, Mark’s is the first that I have seen. And it’s the first I’ve seen in blue. If you have or know of a Pacemaker that is restored or under restoration, send along a description and some photos to share. There is an unusual early Pacemaker undergoing restoration in New York City (http://www.bikecult.com/works/archive/09bicycles/pacer40.html). What else is out there?

Wednesday, August 26, 2009

First Rides and the Dangerous Learning Curve

I suspect that, like me, a lot of folks riding motorcycles today did so first on a Honda. I learned to ride on a 1966 Honda Super Hawk—and I still have the bike—but it’s not the first motorbike that I rode. No, my first motorized ride was as a youngster on a Honda Monkey Bike, and I recollect that I had only recently learned to ride two wheels of the manual sort. And before then I had been content with three-wheeled pedal travel only to discover the two-wheeled variety when my older brother, Shawn, crashed into me and my tricycle after he had removed the training wheels from his red Schwinn. We lay in a heap tangled in our ‘cycles with me stunned and Shawn laughing his head off. Shawn still rides a red bike (a 1939 Ariel Red Hunter), but his current machine has mechanicals that are heavier and slightly (just slightly) more advanced than his Schwinn.
It is completely irrelevant that my first two-wheeled voyage happened on Shawn’s red Schwinn and that the event was captured on film. My movie-camera-toting grandparents were in town, and they wanted to film me learning to ride a bike. Since I was too small to reach the ground, Dad agreed to get me started if Mom and the grandparents caught me. I had no previous experience with coaster brakes, nor brakes of any kind. My fate was sealed when I was told that, in order to stay upright, I had to keep pedaling. The home movie shows me wobbling down the sidewalk, picking up speed and getting steadier, riding past the Super-8 camera crew, riding off the curb at the end of the block, crossing the dead-end street, and disappearing into the blackberry bushes on the other side.
It was not too long after this incident that I rode the Monkey Bike. The machine belonged to the eldest child of one of my dad’s co-workers, whom our family went to visit one summer evening. While the grown-ups were in the house, Shawn and I were regaled with speed demonstrations as the Monkey Bike’s owner flogged his steed along the pock-marked dirt driveway, out to the road, and back. These folks lived in the country, so the driveway was long enough to let the Monkey Bike generate all the speed and noise it could.
Shawn was offered and accepted a ride, and, before I knew it, my turn came. I was instructed that to make the machine go I should twist the grip one way, and to make it slow down I should twist it again, or the other way, or more, or the other one, or something. Whatever.
I climbed aboard and the Monkey Bike shot off down the driveway, hitting every pothole, and splashing the mud out of the puddles. I held on for my dear, short life while the rest of me flew out behind like a pennant, occasionally coming down as the Monkey Bike bounded up. I couldn’t see clearly for all the bouncing, but somehow--and this is the strange part--I was able to stop, turn around, and tear back toward the kids, who were doubled over in hysterics. I bore in on them like a dive bomber, trusting that one of them would figure out how to stop this crazy thing before someone got hurt.
The Monkey Bike slowed, and Shawn and the others grabbed me as I went by. I didn’t kill any of the kids, and I didn’t put a Monkey-Bike shaped hole in the garage door. I also didn’t ride another motorbike for about two dozen years.
In 1994, I came across a very dead ’66 Honda Super Hawk. It was stored under some junk that was behind the pinball machine in a shop that I still rent with several friends. We were clearing out the shop one day, and someone decided that we should no longer be storing this forlorn motorcycle for Coast Guard Dave, the old cabinet maker across the street. In a fit of cleanliness, we marched over to Dave’s shop and told him that the bike was going to be wheeled out to the phone pole for the scrap hauler to collect. Coast Guard Dave didn’t seem too bothered. He turned to me and told me I could have it if I got it running. (That still seems like a bizarre offer. What if I tried but failed? Would he take it back and give it to the scrap hauler?) Puzzled, I accepted.
Dave was the second owner of the Super Hawk, but he had known it from new because a close friend was the original owner. In the late 1970s, Dave bought it from his friend thinking it would make a good bike for his wife. Not too long afterwards the engine locked up, and Dave’s wife divorced him. I assume the events were unrelated. By the time Dave had given the seized Honda to me, it was partly disassembled, the speedometer was stove in, as were the chrome panels on the gas tank, and all the chrome was orange with rust.
Over the summer I took it apart, cleaned and repaired it, got the necessary machine work done, and put it back together. The engine had locked when a wrist pin welded itself to a connecting rod (there are no bronze bushes in the small ends of Super Hawk con rods), and this was likely the result of a worn out oil pump.
Once work was underway, Dave told me his opinion of the problem with the Super Hawk. I was expecting stories of electrical faults or poor-quality parts. Instead, the problem was that, up to 60 mph, it would beat his 650 Triumph in a stop-light drag race. For me, this problem was easily cured by simply avoiding Dave’s perspective on the matter. The teardown revealed that Dave's friend had fitted the Honda with high-compression pistons and a smaller drive sprocket off the transmission to make it quick.
By the time the Super Hawk was ready to ride, I was intimately familiar with its mechanicals, but I still had never ridden a proper motorcycle. I climbed on and clumsily operated the controls, trying to mix how to drive a car with how various parts of the motorcycle work.
I was not smooth. Once underway I was as mechanical as the bike. Shifting required all my concentration: roll on throttle, reduce slightly, pull in clutch lever, tip left foot up to change gear, roll on throttle and let out clutch lever. I rode around and around the block. Coast Guard Dave stood in the doorway of his shop and shook his head in disgust. But I was triumphant—the machine worked! Looking out over the flat ‘bars there was just a headlight and the road rushing past. I felt like I was flying! I felt like a kid again.

Sunday, August 2, 2009

The Major’s Story: A Racycle Odyssey 100 Years Ago

These days most antique bicycles are ridden only rarely. A terrific exception is the Wheelmen’s century in which Wheelmen ride 100 miles in a day on bicycles built in 1918 or earlier.
But those same antique bicycles were once new and modern conveniences of transportation. As such they were ridden plenty, but typically just for local trips; long-distance bicycle touring was never commonplace.
One of those rare and adventurous early bicycle tourists was the intrepid Major Edward Augustus Weed, who rode out of New York City on a Racycle Pacemaker in 1908 bound for Estrella, California. For his coast-to-coast journey, the major took his time to take in the sights. In all he rode 8,145 miles “on a Racycle Pacemaker in 18 months and 25 days, in 25 states…across uncle Sam’s big ranch….” The major might not have realized it, but during his trip the world had changed with the introduction of the Model T Ford.
We know of the major’s adventure because in 1910 he self published a brief description of his Racycle travels in a booklet entitled The Major’s Story. The Miami Cycle & Manufacturing Company offered in its advertisements to send a copy of the booklet, along with a current Racycle catalog and other promotional goods, to anyone writing to the factory and sending along a two-cent stamp to cover return postage. The quoted excerpts in this post are reprinted with the kind permission of the copyright holder, who is the great grandson of Major Weed.
The Route
Major E.A. Weed was not one to take the direct route when there were interesting places to go and things to see. Starting from New York, he traveled up to Maine, then back south again along the eastern seaboard to Virginia before turning inland. He meandered westward through West Virginia, Ohio, Indiana, Illinois, and Iowa, then turned south through states along the mighty Mississippi until he got to Arkansas. He then continued roughly westward again through Oklahoma and Texas and the American Southwest to California. The major reached Estrella, California, on December 23, 1909.
About his route, Major Weed wrote, “My intention has not been to make any records for distance or speed, for I have often gone hundreds of miles out of my way to see any interesting locality or wonder of nature. Hence, the distance I have traveled is more than enough to have gone direct from Portland, Maine, to Los Angeles and back again…. No grander and more comprehensive way of seeing the vastness of our country can be obtained than by riding a wheel [bicycle] leisurely and taking in every point of interest.”
The Racycle
A transcontinental bicycle trip is still a significant undertaking today even with paved roads and good maps. The fact that the major undertook his journey 100 years ago on a Racycle Pacemaker is nothing short of heroic. The rider had to be self reliant because the route was only very sparsely populated, and the few roads that existed were bad. “…But don’t think it was a boulevard, for much of the way is rough.”
The Racycle Pacemaker seems an unlikely choice for the trip because its front sprocket was so large (40 teeth, 1-inch pitch chain) that it typically resulted in tall gearing despite the range of rear sprockets available. (The actual gearing of the major's Pacemaker is not given in the story.) Nevertheless, the major was enthusiastic about his Racycle. For instance, when “poor Racy Pacy was ground to pieces on a trestle bridge by an express train, (the only thing that can smash a Racycle),” the major waited for a replacement Racycle to arrive rather than continue his journey on an inferior bicycle. He described the train incident thus:
“On the 12th of April, 1909, on a trestle bridge near Algodones, New Mexico, where I was walking across, I was suddenly overtaken by a California Limited on the Santa Fe and saved my life by jumping 15 feet to the dry sand below, but my wheel fell on the track and was crushed to pieces. The saddle, handlebars, pump, and my watch were uninjured and are still in use on the second wheel the Miami Co. sent to Albuquerque. The broken wheel I had ridden over 10 months in 23 states, 5,955 miles, and it was in perfect order, and would have been all right now had it not been demolished by the train.”
Express trains notwithstanding, the major had prepared his Pacemaker to survive the predictable hazards of the journey. He wrote that he used heavier gauge spokes and wider tires typical of tandem bicycles. The wider tires may have helped on the miles of sandy tracks that passed for roads.
His Pacemaker had a 24-inch frame and was equipped with a Musselman coaster brake, which was built in-house at the Miami Cycle & Manufacturing Company. When coaster brakes were still something of a novelty in 1908 and 1909 (most bicycles had fixed hubs), the Musselman brake was reported to work better than most and was simpler to maintain and repair. The Musselman was unusual in that it had no brake arm strapped to the chain stay but relied on an elegant design feature whereby the braking action was instead imparted into a lug that fit neatly into the rear dropout of the frame. For this reason, the makers termed it the “armless wonder.” Major Weed was of the opinion that it was a fine piece of equipment. “In descending mountains for several miles, I found that my Musselman brake would hold the wheel all right, and it was really marvelous to see the tremendous strength of the little ‘Armless Wonder’ not to mention the feeling of safety and security in coasting down those perilous grades.” The performance of the coaster brake is all the more surprising considering that the major claimed the loaded weight of his Pacemaker was over 90 pounds, “and over 100 pounds when canteens are full of water.”
The Rider
Reading The Major’s Story one is impressed as much by the author’s character as by his physical achievement. Major Weed seems to have been a free spirit in the sense that he had a singular passion for travel, but he also understood that satisfying this passion was his means to a contented and healthful life. In this respect, one could compare him with John Muir, who also appreciated nature for its own sake and for its transcendental qualities. Coincidently, Muir (born 1838) and Weed (born circa 1842) were nearly the same age, but Muir had already travelled and published widely by the time the major began his journey. Major Weed wrote, “I most heartily commend bicycle riding and Racycle riding in particular as one of the very best means to see our grand country and come in closer touch with God and nature.” The accompanying photo of John Muir is from the Wikipedia entry (http://en.wikipedia.org/wiki/John_Muir).
Despite the major’s age and the hardships he endured, he logged “not a sick day on the whole trip, but perfect health all the time, for you see I am a healthy, hearty young fellow, and only 68 years young…. Though thoroughly drenched with rain by night and day on numerous occasions, I was not injured in anyway, not even taking cold.”
The Major’s Story is entertaining reading if only for its insights into its author’s attitude toward life. As stated above, he knew what made him a happy and healthy man, and at several occasions in the booklet he takes care to fill in the rest of us as to the secrets of his success. “Good food and plenty of it, as much sleep as convenient, entire abstinence from liquor and tobacco in every form, an even disposition, and an avoidance of fret, worry, and anger have been largely instrumental in contributing to my health and happiness…. When short of food or water I make my mind control my appetite and never allow myself to think about it, so I never suffer with hunger or thirst. We can overcome much of our trouble or sorrow if our mind is under proper management. God has given us the ability to be peaceful and happy under nearly all conditions and amid nearly all environments.”
Consistent with his independent spirit, the major wanted his readers to understand that he was not in the pocket of the Miami Cycle Company, and they certainly were not holding his hand as he meandered across the US. Major E.A. Weed concluded his self-published travelogue with the following statement:
“I want it distinctly understood that I have had no salary or expense allowance from the Miami Cycle & Mfg. Co. of Middletown, Ohio, the makers of the Racycle, but rode that wheel because I believed it the best, and my long and hard ride has fully confirmed my former belief, that though there are possibly other good wheels, there cannot be any that compare with the easy riding, sturdily built Racycle Pacemaker.”
That was a century ago this year.

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